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Precision Melamine Compression Mold For Bowl Plate Tray Tableware

Precision Melamine Compression Mold For Bowl Plate Tray Tableware

Brand Name: Dongxin
Model Number: PL003
MOQ: 1 Set
Price: Negotiable
Payment Terms: D/P,L/C,T/T,D/A
Supply Ability: 50 Sets Per Month
Detail Information
Place of Origin:
GUANGDONG,CHINA.
Certification:
SGS
Design:
Custom Design Options
Size:
Various Sizes Available
Material:
Melamine Resin
Eco Friendly:
Yes, BPA Free And Recyclable
Logo:
Customized
Color:
Customizable
Finish:
Matte Finish / Glossy Finish
Technology:
Forming Die
Packaging Details:
Stretch Film
Supply Ability:
50 Sets Per Month
Highlight:

Melamine compression mold for bowl

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Melamine mold for plate tray

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Tableware melamine compression mold

Product Description
Product Overview

This precision melamine compression mold is a core hot compression tool specially designed for A5 MMC melamine molding powder. It is widely used to produce melamine bowls, dinner plates, serving trays, and other daily melamine tableware. The mold matches perfectly with hydraulic melamine molding presses. After the preheated melamine powder is loaded into the mold cavity, the tableware is formed under high temperature and high-pressure curing.

Adopting high-precision CNC machining and fine polishing technology, the mold guarantees stable dimensions, a glossy surface, and minimal flash on finished products. We support custom shapes, engraved logos, and multi-cavity layouts, making it suitable for both small-batch trial production and mass continuous production in melamine tableware factories. It is an essential part of the complete melamine production line, together with the melamine preheating machine, weighing machine, edge grinding machine, and transfer decal process.

Precision melamine compression mold for bowl, plate, and tray tableware production
Main Features
  • Premium Mold Steel with High Temperature & Pressure Resistance P20 / 718H pre-hardened mold steel is used as standard material, with optional S136 for higher anti-corrosion demands. The mold works stably under 150–180℃ and high pressure, resists deformation under long-cycle production, and offers outstanding wear resistance.
  • High-Precision CNC Machining & Optional Hard Chrome Plating Mirror-polished cavity surface with Ra0.2μm high smoothness. Hard chrome plating is available to improve demolding performance, reduce sticking, and extend service life. Finished tableware comes with a bright surface, fewer burrs, and reduced polishing workload.
  • Optimized Venting and Ejection Structure Well-designed exhaust slots effectively release gas during MMC powder curing, greatly reducing bubbles, water marks, and scorch defects. A reasonable ejection system ensures smooth demolding without scratching the tableware surface.
  • Flexible Cavity Design Single-cavity, 2-cavity, 4-cavity, and 6-cavity options are available. Multi-cavity molds greatly increase output per cycle to lower unit production cost. Custom cavity layouts can be designed according to customer press tonnage and target capacity.
  • Full Customization Support Custom tableware shape, size, rim pattern, embossed logo, and texture. We can develop molds from customer samples, drawings, or design sketches. Glossy, matte, or textured surface finishes are optional.
  • Wide Compatibility Fits 60T to 1200T hydraulic melamine presses and is compatible with A5 melamine MMC powder. It is also suitable for urea formaldehyde powder molding. Easy to install and maintain.
Technical Specifications
Item Parameter
Mold Name Melamine Compression Mold for Bowl, Plate, Tray
Mold Material P20 / 718H (standard), S136 optional
Surface Treatment Mirror polishing / hard chrome plating / matte texture
Cavity Quantity Single cavity, 2C, 4C, 6C customizable
Working Temperature 150–180℃
Matching Press 60T–1200T hydraulic melamine molding press
Suitable Raw Material A5 MMC melamine powder, urea powder
Mold Structure Upper mold, lower mold, heating plate, guide pin, ejection system, vent slots
Service Life 500,000–1,000,000 shots (depends on steel and maintenance)
Custom Content Shape, size, logo, pattern, cavity number, surface finish
Working Principle

Melamine MMC powder is a thermosetting material. After the preheated powder is placed into the mold cavity, the hydraulic press closes the mold and applies constant pressure while heating. Under high temperature, the melamine resin cross-links and cures, taking the shape of the cavity. Once curing is complete, the mold opens and ejector pins push out the formed melamine tableware. The precise cavity and exhaust structure determine the appearance and yield of the final products.

Working Flow
  1. 1 Install the mold on the hydraulic melamine press and connect the heating system.
  2. 2 Set molding temperature, pressure, and holding time on the press.
  3. 3 Load preheated MMC powder into the mold cavity.
  4. 4 Close the mold and hold heat and pressure for curing.
  5. 5 Open the mold and eject the finished melamine bowl, plate, or tray.
  6. 6 Clean the mold cavity for the next production cycle.
Melamine compression mold working flow for bowl, plate, and tray production
Application Range

Designed for mass production of melamine bowls, dinner plates, dessert plates, rectangular trays, round trays, kids tableware, and catering melamine ware. Widely used in melamine tableware factories and catering supply manufacturers. It can form a fully automatic production line when matched with a melamine powder automatic weighing machine, high-frequency preheating machine, edge grinding machine, and water transfer decal process.

FAQ
Q: What steel do you normally use for melamine molds?

A: Standard is P20 or 718H pre-hardened steel; S136 is available for higher anti-rust and long service life requirements.

Q: Can I add my own logo on the tableware by mold?

A: Yes, we support embossed or debossed logos directly on the mold cavity.

Q: How many pieces can one mold produce?

A: Normally 500,000 to 1,000,000 shots, affected by raw material, working temperature, and daily maintenance.

Q: Can the mold fit my existing press?

A: Please provide your press tonnage, platen size, and product drawing; we will design a matched mold size and cavity layout.

Q: What is the lead time for a custom melamine mold?

A: It depends on design complexity, normally 15–30 working days after confirming samples or drawings.