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Electric Melamine Preheating Machine Before Hydraulic Press Molding

Electric Melamine Preheating Machine Before Hydraulic Press Molding

Brand Name: Dongxin
Model Number: PH001
MOQ: 1 Set
Price: Negotiable
Payment Terms: L/C,D/A,D/P,T/T
Supply Ability: 50 Sets Per Month
Detail Information
Place of Origin:
GUANGDONG,CHINA.
Certification:
SGS
Conveyorspeed:
0-10 M/min Adjustable
Oscillation Frequency:
62MHZ Or 72MHZ
Machinedimensions:
4000mm X 1200mm X 1500mm
Output:
5KW Or 7KW Or 10KW
Safety Features:
Overheat Protection And Emergency Stop
Material Compatibility:
Melamine, Urea Resin, Phenolic Resin
Power Output:
5KW / 10KW / 15KW (Customizable)
Productname:
Melamine Preheating Machine
Packaging Details:
Stretch Film
Supply Ability:
50 Sets Per Month
Highlight:

Electric Melamine Preheating Machine

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Melamine Preheating Before Hydraulic Press

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Hydraulic Press Molding Preheating Machine

Product Description
Product Overview

This electric melamine preheating machine is a dedicated auxiliary unit positioned before the hydraulic molding press in a melamine tableware production line. It uniformly heats weighed melamine molding compound (A3 and A5 melamine powder). After preheating, the powder forms a compact cake with stable temperature and good fluidity, while internal moisture is effectively removed from the raw material.

The machine eliminates common molding defects such as bubbles, cracks, flow marks, and incomplete filling. It shortens the hot-pressing cycle of the hydraulic press, raises finished product yield, and stabilizes product gloss and density. It integrates seamlessly with an automatic weighing machine, melamine hydraulic press, mold, and automatic grinding machine to form a complete melamine production line.

Main Features
  1. Uniform internal heating of melamine powder with a small temperature difference inside and outside the material cake, avoiding local overheating and premature curing.
  2. Adjustable heating time and power, suitable for different weights and formulas of melamine powder, and flexible for plates, bowls, spoons, trays, and special-shaped melamine tableware.
  3. Intelligent temperature and timing control with simple parameter setting, making operation easy for workers.
  4. Safe electrical protection design with over-current, over-heat, and door-opening protection to reduce operational risks.
  5. Sturdy welded frame structure for stable operation, low failure rate, and long service life.
  6. Compact footprint, easy to arrange in the production workshop and convenient to connect with the next hydraulic press station.
  7. Multiple power specifications available and customizable according to customer output requirements.
Technical Parameters
Item Specification
Product Name Electric Melamine Preheating Machine Before Hydraulic Press Molding
Applicable Material A3 / A5 Melamine Molding Powder, Urea Formaldehyde Compound
Rated Output 5KW / 7KW / 10KW (Optional)
Oscillation Frequency 27.12MHz
Power Supply 380V 3Ph 50Hz, 220V / 415V Customized
Heating Time 5–30s Adjustable
Preheating Temperature 80–110℃ Adjustable
Control Mode Timer + Power Regulation Control
Max Loading Weight 6000g (Customized)
Protection Function Overcurrent, Overheat, Safety Door Interlock Protection
Machine Frame Carbon Steel Frame
Cooling Mode Air Cooling
Working Principle

After the melamine powder is accurately weighed by the automatic weighing machine, it is placed into the preheating mold of this machine. The electric heating system heats the material evenly from the inside out within a short time. Moisture inside the powder is discharged, and the powder agglomerates into a solid cake with good fluidity.

Once preheating is complete, the powder cake is removed and quickly placed into the mold cavity of the hydraulic press for hot compression molding. The stable preheated state greatly improves the flow performance of the melamine material under high pressure.

Application Range
  • Mass production of plain-color and colored melamine dinnerware
  • Melamine children's tableware, melamine spoons, forks, and cutlery production
  • Melamine trays, hot pot bowls, and special-shaped melamine tableware manufacturing
  • Supporting a full melamine production line together with hydraulic molding press, melamine mold, automatic weighing machine, decal paper station, and automatic grinding machine
Package & After Service
  • Packing: Standard export plywood case with shockproof packing.
  • Lead Time: 15–25 working days after deposit.
  • Installation & Training: English operation manual, operation video, and online technical guidance.
  • Warranty: 12 months for the main machine, excluding consumable vacuum tubes.
  • Service: We can design the whole workshop layout and machine matching scheme according to customer production capacity.
Frequently Asked Questions
Q: Can this machine preheat different weights of melamine powder?

A: Yes. Heating time and power can be adjusted, and we can customize the electrode size according to your product weight.

Q: What defects can be improved by adding this preheating machine?

A: It obviously reduces air bubbles, water ripples, cracks, poor gloss, and unfilled corners of melamine products.

Q: Is it necessary to match with an automatic weighing machine?

A: It is recommended to use it with an automatic weighing machine to keep the raw material weight consistent and the preheating effect stable.